Our Projects: Engineering Solutions That Deliver Impact

At Engina Corporation, we help clients across the energy, mining, metals, and advanced materials sectors achieve smarter, more sustainable operations. Our case studies highlight how our engineering consulting services — from process design and technoeconomic analysis to sustainability solutions and energy transition strategies — drive measurable results.

Explore how we turn complex challenges into innovative solutions that create long-term value for communities, industries, and the environment.

Recycling of Rare Earth Elements From Neodymium Iron Boron (NdFeB) Magnets – Process Simulation and Technoeconomic Analysis

A government research agency engaged our team to perform a process simulation and technoeconomic analysis (TEA) of the magnet recycling flowsheet using hydrometallurgical processing and electrodialysis (ED)-based separation technology for recovering Neodymium (Nd) and Praseodymium (Pr). The project aimed to benchmark this method against traditional solvent extraction (SX) processes and support sustainable rare earth magnet manufacturing. 

Advanced Modeling of Electrodialysis-Assisted Rare Earth Separation

A federal research organization engaged us to develop a robust mathematical model based on physical and chemical behaviour of an electrochemical system to simulate the separation of rare earth elements (REEs) using electrodialysis-assisted solvent extraction. The goal was to optimize the process performance and to predict the purity and yield of critical REEs, specifically Neodymium (Nd), 

Extraction of Rare Earth Elements from Ionic Clays

South American-Canadian resource development company engaged our consulting engineering firm to support its efforts in extracting rare earth elements (REEs) from ionic clay deposits in South America. The objective was to develop a technically viable and environmentally responsible process for REE recovery from these clay-hosted ores. 

Development of A Novel Process for Extraction of Nickel and Cobalt From Limonite and Saprolite Ores

Our consulting engineering firm was engaged by a United States-based company to support the development of an innovative leaching technology for nickel and cobalt extraction from limonitic and saprolitic ores.

Separation of Yttrium From Pregnant Leach Solution of Rare Earth Ore Using Hydrometallurgy

Our consulting engineering firm was engaged by a Canadian company seeking to improve the efficiency of its rare earth element (REE) recovery process from recycled REE ores. The client’s pregnant leach solution (PLS) contained a high concentration of Yttrium (Y)

Real-Time Performance Analytics Console for European Solar Assets

A European developer and owner of solar projects required a robust performance analytics platform to monitor, validate, and compare real-time plant generation data against forecasted and satellite-derived benchmarks. The goal was to streamline operational reporting, verify generation anomalies, and support data-driven asset management. 

Custom Optimization Tool for Integration of Various Power Generation and Energy Storage Technologies

A renewable energy developer required a custom-built technoeconomic model to evaluate hybrid power systems incorporating solar photovoltaic (PV), battery energy storage (ES), micro hydro, diesel generators, with and without grid interaction. The tool needed to support project-level design, performance simulation, scheduling, and financial analysis to optimize the cost and renewable energy penetration.

End-to-End Development Support for Hyperscaler Data Centre Power Infrastructure

A North American developer client engaged us to provide ongoing consulting and advisory services for the development of utility-scale power generation and storage assets tailored to support large-scale data centre operations. Our role spans from early-stage siting, to basic engineering, to detailed financial and performance modeling.

Energy Optimization Strategies for Integrated Steelmaking Facility

A global consulting client commissioned a comprehensive energy balance assessment for an integrated steelmaking facility under three distinct technology pathways: Submerged Arc Furnace (SAF), Basic Oxygen Furnace (BOF), and Electric Arc Furnace (EAF). The study aimed to identify optimal energy recovery strategies to reduce fossil fuel dependency and operating costs while informing future CAPEX decisions. 

Transforming CO2 Removal with Advanced Adsorption Technology

US-based clean tech innovator sought alternatives to conventional amine-based carbon dioxide (CO₂) removal methods in natural gas processing. The objective was to evaluate the technoeconomic feasibility of a new solid sorbent-based technology developed in-house, with potential to improve efficiency and reduce environmental impact. 

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We welcome the opportunity to discuss your engineering challenges and explore how ENGINA CORPORATION’s consulting services can support your goals in mining, critical materials, energy transition, and clean technology. Let’s start the conversation.